Q & A: Safely Rough-Cut Twisted Lumber
  
Q:
I buy my lumber rough, and sometimes 
I get a very twisted or 
crooked board. What’s a safe way to 
crosscut and put a straight edge on these 
awkward boards? 
A:
I use a two-step process for safely 
prepping severely twisted or crooked 
stock. First I crosscut the board to the 
desired length with my jigsaw. Then I cut 
the straight edge on the bandsaw. Of 
course, the safest way to crosscut rough 
stock is with a handsaw. Japanese-style 
utility pull saws designed for fast cutting 
are ideal for crosscutting rough stock by 
hand. My tool of choice, though, is a jigsaw 
with a 4-in., 6-teeth-per-inch (TPI), 
rough-cutting blade. It’s safe to use, gets 
through the stock quickly and doesn’t 
wear out my arm. 
Ripping a straight edge on twisted 
stock with a large crook is best done on 
your bandsaw; it’s safe and simple. After 
crosscutting, I use a carpenter’s chalk 
line to mark the straight edge. I take 
care to position the line to preserve the 
best parts of the board with the least 
waste. The chalk line is easy to follow on 
a bandsaw. After the straight edge is cut, 
I’m ready to head to the jointer to facejoint 
the board and clean up the 
bandsawn edge. 
For boards that are not twisted, 
you have several other 
options for crosscutting that will 
get the job done faster. A circular 
saw makes quick work of trimming 
rough stock. Sliding miter saws also 
have the capacity to cut wide boards, as 
do radial-arm saws.  | 
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